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Easy to change Good economy Built-in precision Radial adjustment Excellent hole straightness and surface finish Adjustable peripheral cartridge Easier radial setting Short setting time Improved precision Precision Productivity TPxx insert Dia3231 Ejector system DEEP HOLE DRILLING Counterboring head Outer tube, range Inner tube, range Diameter range inch dm t dm m dm t l 1 l 2 l 1 D 21 Note! Drill tubes are supplied threaded in one or both ends with an internal thread, the E-threadDo not cross drill into and through, other holesRepeat the check of tool diameter after all setting or shim replacement operations Check the tool diameter with a micrometerChip formation (suitable chip form) 2Peripheral NoFor more information and advice, please contact your nearest Sandvik Coromant representativePilot holes for Ejector drilling Method of producing pilot holes: A deep pilot hole is required when not using a bushing to guide the coolantPressure nut 6(Issue Date: 1/3/03, Supersedes: 10/1/02): Chemical name Cemented tungsten carbide product with cobalt/nickel binder Chemical family: Refractory metal carbide Trade name and synonyms: All Sandvik Coromant cermet grades (including grades: C01T, GC1525, CT5005, CT5015, CT515, CT520, CT525, CT530 LIT-MSDS 3To eliminate vibrations a vibration damper can be applied, see also page 125l 2 Note! The drill is manufactured to minus tolerance so that it will not exceed the drill bush diameter, see page 126The cutting speed v c is the difference in speed between the periphery of the drill and the wall of the drilled holeType 1 STS system DEEP HOLE DRILLING Type 1 would typically be used where the component cannot rotate but is symmetrical and can be machined to suit the conical clamping ringsCutting fluid: Neat oil or soluble Drill heads are manufactured to minus toleranceIt involves the machining of a hole in solid materialDrill head Tube range Outer tube Dimensions, inch Length to customer request l 2 (Min Max) Inner tube Dimensions, inch Length to customer request l 21 (Min Max) F F Tube range For drawings and complementary dimensions, see page: Ordering example for drill tube, design to customer request, outer tube length inch and inner tube inch, fitting drill head D c = inch: 1 piece L and 1 piece L Calculation of special length tubes Ejector system For solid drill heads 424.6, and Workpiece l 22 Drill head l 21 l c Connector l 24 = End of drill tube to tip of central Insert l 23 = End of drill tube to tip of peripheral insert l 21 = Hole depth l 22 = Minimum bushing length l c = Length of drill tube in connector l 23 Tube l 2 l 2 = Tube Length = l 21 + l 22 + l c l 24 (for brazed ejector drills) l 24 Solid drill heads Diameter range, inch Diameter range, inch Solid drill heads Diameter range, inch Diameter range, inch D c inch l 24 l 23 l 22 min D c inch l 24 l 23 l 22 min D c inch l 24 l 23 l 22 min D c inch l 24 l 23 l 22 min Note: For tube ranges 14 through 20, inner tube must be 7.480″ longer than outer tubeFor more information and advice, please contact your nearest Sandvik Coromant representative50 = $ = $ Machining cost $/drilled ft

 

H13A (HW) (S10-S30) The first choice for machining heat resistant super alloys and titanium123122 DEEP HOLE DRILLING Application guide The Single Tube System STS The first choice for high productivity The Single Tube System is based on external cutting fluid supply and internal chip transportDrill heads are delivered with standard chipbreaker, finish ground to the desired diameter to tolerance ISO h6Endurance::News::General ChatPage 1 of 1•Share•SAFETY INFORMATION Precautions when grinding and brazing of cemented carbide, see page78 DEEP HOLE DRILLING Insert geometries and grades for CoroDrill and solid drill heads Insert geometries Geometry (G) General purpose geometry High cutting feeds and speeds Good chip control in most materials Ejector / STS system Geometry (L) Gives improved chip control in long chipping materials, such as low carbon steels and Duplex stainless steels Secure production process in materials where chip jamming easily could occur Support pad grades New grade PM1 Adds greater wear resistance in Duplex, stainless steels, titanium and heat resistant super alloys Complementary grade for steel New styling for easier identification and lower friction (black and yellow) Grade P1 First choice in steel applications Grade M1 First choice in ferritic and austenitic stainless and cast iron Grade recommendations per ISO application area ISO P GC1025 (HC) (P15 P50) A PVD coated universal grade with excellent wear resistance and toughnessTorque M c ft.lbs ε pa = 90 ε pa = 120 ε pa = 150 Entering angle κ r Torque M c ft.lbs ε pa = 90 ε pa = 120 ε pa = 150 Point angle ε pa feed f n in./rev 18 Entering angle peripheral insert A large point angle gives a low torquePressure nut 6Allowance must be made for the efficiency of the machine and the cutting edge wearThe sizes of the drill bushing, drill bushing holder, intermediate drill bushing holder, face seal ring, and O -rings are determined by the tool diameterRelatively high cutting speedsThis is particularly true if exposure continues over an extended period of timeThe tolerance of the hole is plus in relation to the drill diameter6463 STS system DEEP HOLE DRILLING Counterboring head Drill tube F Diameter range inch dm t is the same as dm m for the drill Diameter range, inch D c inch Tube range Ordering code Drill tube 1) Dimensions, inch Standard length l dm m dm t l ) Other lengths can be manufactured by customer request, see page 61Chuck 6New drillThe oil pressure head serves 4 major functions: Introduces coolant to the cutting toolAlign machine or component (.0008 inch)Recycling through Sandvik Coromant is Simple and Easy 1Productivity in a wide application range Modern grade and geometry program covers most workpiece materials Few inserts and support pad sizes cover the whole diameter range Excellent chip control in both low and high feeds 1615 Ejector system DEEP HOLE DRILLING CoroDrill The most productive choice for diameter range inch Lowest cost per hole Consistent performance within a wide application area Standard program Developed and manufactured with the latest technology Preferred Ejector applications Modified lathes Economical and easy to apply to horizontal boring machines NC lathes Machining centers with horizontal spindle Transfer lines Easy machining materials Typical components Industry segments Automotive industry Axles, piston pins Engine blocks (diesel) Hydraulic cylinders Track links Process industry Oil holes Ship yard Coolant/oil holes in engine blocks General engineering workshops M/C applications Mixed production short series Throttle valve Drill dia, D c : inch Drill depth, l 4 : inch Crank shaft Drill dia, D c : inch Drill depth, l 4 : inch Valve body Drill dia, D c : inch (x4) Drill depth, l 4 : inch Hydraulic cylinder Drill dia, D c : inch Drill depth, l 4 : inch 1716 DEEP HOLE DRILLING Ejector system Ejector program CoroDrill solid drill head Indexable insert design Diameter range inch dm m D c ( h10) Diameter range: Hole depth: Cutting fluid: inch 100 Dia c3545f6b32

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